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Handmade Carbon Fiber Wheels and Rims: Zipp Speed Weaponry

Reportage

Handmade Carbon Fiber Wheels and Rims: Zipp Speed Weaponry

On the eve of NAHBS, Zipp invited a handfull of journalists to visit their facilities in Indianapolis, Indiana. Back in 1988, Zipp first launched their products with a disc wheel at Interbike, which back then was in Anaheim, California. Over the years, Zipp has stayed true to their roots, constructing both disc wheels and aero sections by hand in their facility.

Having moved from Speedway to Indianapolis a few years back, Zipp’s facilities themselves are far from space-aged, yet the technology used to cut, mould and form their carbon fiber aren’t that dissimilar from military-grade carbon facilities. Everything is precise, clean and for most of the process, done in secret.

While Zipp will gladly open their doors to media, a lot of the how’d they do that remains a secret.

I’m in Indianapolis with Zipp Today

Radar

I’m in Indianapolis with Zipp Today

What better way to segue into NAHBS and documenting handmade bicycle frames than to visit a facility that produces handmade carbon wheels. Today I’ve been touring the Zipp factory in Indianapolis where I got to see the process from cutting sheets of carbon to testing current and future products. As you could imagine, a lot of this process is top secret, but Zipp allowed photos of specific areas throughout the afternoon.

Expect more reportage to come before NAHBS content begins.

Chris’ Icarus Road

Reportage

Chris’ Icarus Road

When Ian at Icarus moved to Austin, Texas, I don’t think he anticipated working on this many local frames. Or that Chris would put down two deposits at once: a lightweight road bike and a fendered, touring / commuter. This is the first out of the queue, a modern, steel road bike with a matte paintjob and a few clean details. Nothing extravagant, but also nothing simple.

Chris is a father and he works full time, so riding is always a last minute, unplanned endeavor. He was looking for a little inspiration to sneak in an hour or two when he could and Ian built him just that. With a Zipp cockpit, seatpost, Chris King R45 to HED Belgium, Fizik Kurve saddle, Campy Chorus 11 speed and King Cage bottle cages, it’s up there in the “dream bike” category…

531 Cecil Walker Track with Zipp Wheels

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531 Cecil Walker Track with Zipp Wheels

The story with this bike in particular is a common tale. As a youngster, the owner used to race at the velodromes here in Melbourne. Like many kids growing up, he rode what he could afford to and when the time came, he sold off his bikes to buy new ones.

As adults, many people track down their distant memories and relive their youth. The owner of this gorgeous 531 Cecil Walker track just recently put it together to get back onto the boards and what a build. A brand new frame, complete with Dura Ace track parts, Zipp 1150 rear and a Zipp 3000 tri-spoke front would bring out the inner child in any track racer.