Category Archives: carbon
It’s been a long two years for Ben from Argonaut Cycles but if he’s learned anything along the way it’s this: hard work and dedication pay off. In a lot of ways, the Argonaut Cycles road bike embodies the height of carbon fiber manufacturing. While this bike in particular might look like others that have been on the site, countless, minute changes have gone into making it unique. The design process and the final product are always improving.
Manufacturing in the USA allows Ben to tweak the layup process and continuously offer his clients the best carbon fiber road frame. Ben’s a good friend and personally, I’m very partial to Argonaut, so I took this bike out of the Eurobike tradeshow to photograph it. See more in the Gallery!
James Adamson from Adventure Refugee has a long-time relationship with Ibis Cycles, so when the time came to prep for the Mission Workshop trip to China, he contacted them about a bike. Their Hakkalügi Disc Cross made the most sense for this tour.
Shown here, completely stock with cross tires or as it appeared in my post photos with Fyxation tires. The Hakkalügi retails with an Ultegra kit for $3699. Unfortunately, these are the last photos this bike will ever have taken of it because China Airlines crushed it in transport. Bummer! Check out more in the Gallery.
Photo by Heather McGrath
For Firefly’s latest build, they had Boston photographer Heather McGrath come in for some detail photos. I’ve been following this bike’s process over on their Tumblr and the end product is quite nice. Check out more detail photos from the Firefly titanium and carbon road at their Flickr and see the full build right here.
A wise man once said “Don’t buy upgrades, ride up grades” and those words still hold true today but for those who are looking for cutting edge wheel technology to aid in their performance, the name Mad Fiber might come to mind. Now, I am the last person on the face of the Earth that wants or needs carbon wheels like this but they’re not even mine. So technically, “Don’t buy upgrades, borrow them from the rep” fits here.
Check out more below.
When I visited the guys at Ruckus Components last month, they gave me a set of their new CNC-machined carbon coasters and etched bourbon tumblers. Have I been using them? Fuck yeah. And now you can pick up a set of your own. Where? Right here at Ruckus.
Last week I introduced you to the process Argonaut Cycles uses in fabricating their 100% custom carbon fiber bicycle frames. Through working with ICE, or Innovative Composite Engineering, in White Salmon, Washington, Ben has developed a new process that sets Argonaut apart from other manufacturers. When we left off earlier, we had fresh parts for a frame, straight from the molds. From there, Ben takes the frame parts to Portland where he joins the tubes with a Hysol specialty aerospace epoxy and then bakes the frame to cure the adhesive.
Once the frame is cured, it’s off to the painter for a clear coat or graphics treatment. Frames can be either custom painted, or with stock logos. For my frame, Keith Anderson painted a scheme I mocked up. Once coated, Ben can either build the bike up with the parts kit a client orders through him and ship it out, or just send the frame out to his client. For me, picking the bike up and going on a ride was the best experience I could have wanted.
I am far from a carbon fiber expert, but I’ve been enthralled in this whole process. It’s hard to not be enthusiastic over this whole project but as my bike keeps racking up miles, I’m a believer. This is the first carbon frame that I’ve felt any sort of attachment to, but that’s because I’ve never had one tailored to my specific riding style. The Argonaut process made that easy.
Now, there were a ton of comments and questions in last week’s post, so if you missed Ben’s replies, I updated Part 01 here.
When Ben Farver from Argonaut Cycles decided he was going to make the switch from building custom steel bikes to custom, made in the USA carbon fiber frames, he needed to find some local experts. The team at Innovative Composite Engineering, or ICE, were located just over the river in White Salmon, Washington state. Their expertise lies in everything from SUP poles to products for the aerospace industry. A few phone calls later and they began to meet to discuss a new, proprietary system for manufacturing custom carbon fiber bicycle frames.
ICE and Ben began to collaborate. They both were motivated to develop the frame using the best and most advanced molding technology, and to bring something new to the industry. They both pushed each other to do this without compromise or cutting corners, deciding on a few key points: There would be no vacuum forming, no tube to tube carbon lug bonding and no real hand finishing needed. The process would be streamlined, efficient and most importantly, customizable. While I can’t show you the juicy details, which I can assure you are juicy, I can show you snippets of the Argonaut Cycles process.
It begins with a roll of carbon, which is then cut out based on digital CAD templates on a large cutting bed. Each piece is based on the individual parts’ dimensions. From there, the carbon is inserted into aluminum molds, around a bladder where the resin layup occurs. Then, these aluminum molds are heated, allowing the resin to cure. This is repeated until all the parts are finished. When it’s all said and done, the frame is ready for assemblage.
Shot at ICE, these photos lay out the process used in manufacturing a 100% made in the USA carbon bicycle frame, like my Argonaut Cycles road.
EDIT: see a reply from Argonaut below that answers many questions everyone seems to have…
Since I can’t make it out to every rad event that takes place in SF, It’s nice to have Mike Martin of Mash to offer up some choice photos from the The Bicycle Art & Design of Garrett Chow: All Chips on the Table gallery show and Cutty Cross race. This show looked amazing and these photos will serve the purpose of introducing you to Garrett’s work if you’re unfamiliar.
Also, don’t miss out on a few shots of Garrett’s Specialized Concept Venge road bike after the show photos.
So now that we’ve seen what Ruckus’ shop looks like, how about a look at one of the frames that Shawn from Ruckus has built. This is his own single speed cross bike, laced with a rather healthy component group, a sick paint job and some of those Ruckus vibes. I love the tag line on the downtube, the painted ENVE components and the cross bash guard. You don’t see a whole lotta flat bar monster cross bikes but when you do, they’re drool-worthy.
Bring the Ruckus! Of course that’s a Wu reference. At Ruckus Components the team is in their fourth year of designing, redesigning, repairing, and manufacturing carbon fiber products. The guys there have a strong belief in bicycles, sustainability, local manufacturing and with two robots and two degrees they tend to get “stuff” done. “Stuff” like repairing a crashed Colnago and painting an ENVE fork to match the original. “Stuff” like building a bike or two. ”Stuff” like fabricating cross bash guards. “Stuff” like adding fender mounts to your carbon fiber road bike. Just really cool “stuff”.
Entering Ruckus’ facilities in SE Portland, it’s hard to not crack a joke about a torture dungeon. You head down the sketchy staircase and suddenly, the space opens up to a sprawling 3,000 sq/ft warehouse, where in the back, Ruckus’ shop lies. At any given moment, there will be a dozen frames from all over the US in queue for repair and repaint.
I spent some time with the guys and shot some photos of their work space. Check them out in the gallery!